ii SIFL

FACILITIES

Main production machineries

 

Closed die Pneumatic Hammer-16Ton capacity

Closed die Pneumatic Hammer-10T capacity

Closed die Pneumatic Hammer-6T capacity

1Ton capacity clear space open forging hammer

1200 Ton hydraulic press

Supported by trimming presses

We are capable of manufacturing closed die forgings upto the weight range of 850kg per piece.

The plant is equipped with an array of oil/ gas fired and electrical furnaces equipped with sophisticated temperature controls as per International Standards.

Fully integrated Heat treatment facilities

Calibrated as per International Standard by NABL accredited agencies.

Capable of doing complex heat treatment process to meet customer’s stringent requirements.

Main furnaces includes

Electrically operated pit furncaces

Electrically operated solutioning furnaces

Electrically operated drop bottom furnace

Electrically operated tempering and aging furnaces

Gas fired furnaces

Integrated tool room for Die and Tool manufacturing with heavy duty CNC Die sinking machines & CNC Turning centres supported by CAD/CAM facilities

SIFL's design & engineering capabilities are ably backed by a well equipped Die Shop, set up along modern lines with Double Spindle CNC machine,CNC Die Sinking Machine,CNC Turning Centre, Radial Drilling machines, Heavy Duty Plano miller, Lathes, Tool & cutter grinders, etc.

The design and development of the die holds the key to blemish-free forgings. At SIFL, we design both single-impression and multi-impression dies. The design, of course, is related to the forging drawings. And the decision on the type of die to be used, is based on the specific requirement of each case. The care that goes into the design of each die, also goes into the selection of raw materials and the sequence of operation that follows. To facilitate uninterrupted operations, SIFL is equipped with standby Power Generators.

To keep pace with hi-tech developments,SIFL has equipped itself with CAD,CAM facilities like DELCAM for three dimensional modeling of Product, Die & Tool design etc. thereby minimising the development cycle time ..All these qualities have helped SIFL grow quickly into a premier forging unit, capable of producing forgings with close dimensional tolerances

 

SIFL has set extremely high standards for processing Aeronautical & aerospace grade materials meeting International Quality Standards. The processing quality of forgings at SIFL is ensured through various testing at micro, macro, mechanical and dimensional levels using imported and calibrated equipment.

SIFL has set up a system of total quality control consisting of an array of state-of-the-art speciality equipments where your products go through a series of rigorous tests, the destructive test including tensile, jominy and impact testing, spectro analysis, carbon-sulphur determination and non-destructive tests using Spectrometer,XRF testing,insitu metallography, MPI inspection, Die Penetrant,Ultrasonic flaw detection, etc. as per International Standards.

MACHINING

A fully fledged and separate machining unit is in operation for carrying out precision machining of forged and intricate parts.

The shop is equipped with following CNC machines

CNC Horizontal Lathe

CNC Vertical machining centre

CNC Vertical Turret Lathe

CNC Gear Hobbing Machine.